In the Yantai Jensen Seating Co., Ltd.'s "machine substitution" and intellectual upgrade program, the company will build a "3D smart factory" in the next three years. In this "smart factory", "machine substitution" is realized from the ordering of raw materials, material distribution, manufacturing, and product shipment.
On-site: "machine substitution" operations more accurate
Yesterday morning, the reporter walked into the factory workshop of Yanfeng’s Jiangmen seat in Yantai, where the “flowing†row of seat foams overhead, and the metal pieces were also imported into the air via hanging chains. Blue and yellow robots, electric screw guns, no noisy sound, only the busy figure of the workers.
In the large foam production line, two German-imported robots “faced†different models with the arms of a variant diamond and quickly performed pouring operations. "There are dozens of molds under the 'hands', and the robot can automatically identify which model of the mold it is and cast it according to the established trajectory." Yan Feng, director of Johnson Controls production manager Bao Tianyun, explained that in the past, foam mold change racks and cleaning were needed. Manual operation, the production line will be delayed for two or three hours. Since the use of robots and automated production lines, the efficiency has been greatly improved. From pouring to changing molds, and automatic cleaning is completed at one time. Now it has reached a mold frame every 6 seconds. speed. “This rear seat production line can be used to drive off 65 seats in one hour. It is a model that is exported to Europe and the United States. It has installed an intelligent safety inspection system.†Bao Tianjun said that people can sit on the seats themselves. Measured weight, this data indicator automatically controls the size of the airbag to open when a hazard occurs. At the same time, the system automatically detects relevant data of safety performance indicators and transmits them to foreign customers in real time, which can be directly traced back to the various production links and key features of the factory.
Walking in Yanfeng's Johnson factory, the reporter found that Zhizhi factory has taken shape and smart equipment is readily available. In the seat assembly line, six types of vehicles and more than 40 different configurations are produced every day, requiring more than 2,000 After the raw materials and intelligent systems identify the data, the orders are automatically decomposed and the raw material information is transmitted to the system platform. Then the required parts are scattered into each batching box, and the automatic distribution enables the workers to save time and effort. The seat electric gun comes with an error-proof system, and the tightening bolts are all controlled by the computer; the auto-handling manipulator is equipped with a photoelectric sensor switch, and the 80-kilo-weight mold is gently grasped to complete the feeding...
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